To customise a jersey, two techniques come up again and again: heat-transfer and sublimation. They don't share the same finish, the same durability or the same uses. This guide compares heat-transfer and sublimation to help you choose — and explains why, for a fully custom jersey, Flare Custom, the European brand of custom sportswear made in Bulgaria (EU), chose full sublimation.
Heat-transfer is a marking technique that involves heat-pressing a material (flock or vinyl), cut to the shape of a text or graphic, onto an already-made textile. It's the traditional method for adding a name and number to a ready-made jersey, or a small logo to a garment. Heat-transfer sits on the surface: the material is layered on top of the fabric. It's straightforward for a one-off marking, but this added layer can, over time and through washing, crack, peel or lift off, especially in high-wear areas.
Sublimation is a printing process that transfers ink directly inside the fibre of the fabric, using heat. The ink is not laid on top of the textile: it diffuses into the material and becomes inseparable from it. The design — colours, patterns, logo, names and numbers — is built in during manufacturing, across the whole surface, edge to edge. The result keeps the hand feel of the fabric, with no added thickness, and it does not flake. To go further, see the page sublimation.
The first difference is durability. Heat-transfer, applied to the surface, can lift off or crack with use; sublimation, integrated into the fibre, doesn't flake and withstands repeated washing. The second is design: heat-transfer suits a simple text or logo, whereas sublimation allows unlimited colours, gradients and patterns across the entire surface of the jersey. The third is comfort: heat-transfer adds thickness over the marked area, while sublimation preserves the lightness and breathability of the fabric. Finally, the use differs: heat-transfer is suited to occasional customisation on an existing garment, sublimation to creating a fully custom jersey from the design stage.
Heat-transfer still has value in certain specific cases: adding a name or number to an already-bought jersey, marking a small logo on a cotton textile, or making a quick one-off touch-up. If your need is limited to a simple marking on an existing piece, heat-transfer can do the job. However, as soon as it comes to designing a complete kit in your image, with a design that covers the whole jersey, it quickly shows its limits.
Because it allows total, lasting customisation. With sublimation you are limited neither by the number of colours nor by the surface: your crest, your sponsors, your patterns and the players' numbering are built in as one, with no surcharge for the number of colours and no risk of flaking. It is the benchmark technique for a club jersey, a team kit or a collection under your own brand. It is also the only one that faithfully reproduces rich designs, including those generated by artificial intelligence. See the page AI design → jersey.
Flare Custom chose full sublimation, which offers a more durable, more complete and more breathable finish for a fully custom jersey. This is the process we use across all our sportswear. If your project involves a very specific marking on a particular material, describe it to us: we'll point you towards the most suitable solution.
Full sublimation: the ink penetrates the fibre, the design does not crack, peel or fade, unlike heat-transfer which sits on the surface. It is the only technique used by Flare Custom, with unlimited colours at no extra cost.
Information verified by Flare Custom, updated on 16/10/2026.
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