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Manufacturing

Manufacturing & expertise

Understanding how it's made is knowing why it lasts. Flare Custom, a European brand of sportswear made in Bulgaria (EU), takes you behind the scenes. Here are our dedicated pages.

Made in EuropeBulgaria, within the EU
From 1 pieceNo stock, no minimum
Unlimited coloursFull sublimation
Proof before productionYou approve the artwork

Our production

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Design in 3D or request a free quote — from 1 piece, made in Europe.

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Our commitments

The essentials in one sentence

Sublimation is embedded in the fibre (durable colours, no added thickness or flaking), we manufacture within the EU from a single piece, and every order is inspected before dispatch.

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In brief

Where and how are Flare Custom jerseys made?

In our workshop in Bulgaria, within the European Union, in full sublimation: the design is printed into the fibre, it does not crack or fade. Every order is made to order, from 1 piece, after proof approval.

from 1 pieceno minimum order
2 to 4 weeksproduction after proof
72 h–2 wksexpress, on request
48 h*to receive the proof

The facts, verified

Minimum order
None: we produce from 1 piece, with no stock and no imposed quantity.
Production time
2 to 4 weeks after proof approval, 4 weeks on average depending on the workshop schedule.
Express
Express option available, from 72 hours to 2 weeks depending on the product and quantity, on request; the surcharge is shown on the quote.
Proof
Sent within 48 h*, 2 to 3 rounds of changes included depending on the design package. Nothing goes into production without your approval.
Delivery
6 working days across Europe, by tracked DHL or FedEx.
Manufacturing
Full sublimation in our workshop in Bulgaria, within the European Union. Flare Custom is the brand of OLB Sports OOD.
Customisation
Unlimited colours, logos and sponsors at no extra cost. Custom names and numbering included, whatever the numbers.
Sizes
Kids from 4 to 14 years, adults from XS to 3XL, on the same order.
Prices and payment
Prices shown excluding VAT, VAT according to the delivery country. 100% payment with the order, by card or bank transfer; 5% off complete kits (top + bottom of the same sport) from 5 kits: at least 5 tops and 5 bottoms.
Configurator
3D, free and without an account, with AI design: describe your jersey or upload a mock-up, and the design is composed across every panel.

Information verified by Flare Custom, updated on 16/10/2026.

* Our workshop's usual lead time. In peak season, it may be slightly longer.

Questions

Frequently asked questions

Another question? Reply within 48 h by email.

Contact us
What is sublimation?
A process that embeds the colours into the fibre: a durable marking, across the whole surface, with no added thickness.
Where do you manufacture?
On our production lines in Bulgaria, within the European Union.
Does the customisation fade?
No, it is embedded in the fibre and does not flake.
Can I order a single piece?
Yes, from 1 piece.

Request a quote

From idea to jersey made in Europe — from 1 piece. You approve a proof before production.